機(jī)箱機(jī)柜鈑金加工有哪些步驟方法
發(fā)布時(shí)間:2024-07-04 來源:http://www.zfzf6.com/ 瀏覽量:
鈑金加工機(jī)箱機(jī)柜時(shí),我們都知道現(xiàn)在的客戶對機(jī)箱機(jī)柜的要求很高,對于外觀的要求也很嚴(yán)格,其實(shí)這外觀不僅僅關(guān)系到美觀的問題,它也直接的反應(yīng)了產(chǎn)品的質(zhì)量,同時(shí)也對日后的使用有著很大的作用。對于機(jī)箱機(jī)柜外觀重要性不言而喻,為了避免外觀影響產(chǎn)品質(zhì)量,在生產(chǎn)制作時(shí),一定要仔細(xì),對于外觀上有問題時(shí),一定要及時(shí)的補(bǔ)救,甚是淘汰。
When sheet metal processing chassis and cabinets, we all know that customers nowadays have high requirements for chassis and cabinets, as well as strict requirements for appearance. In fact, this appearance is not only related to aesthetics, but also directly reflects the quality of the product, and also has a great impact on future use. The importance of the appearance of the chassis and cabinet is self-evident. In order to avoid the impact of appearance on product quality, careful production is necessary. If there are any problems with the appearance, timely remedies or even elimination are necessary.
方法/步驟
Method/Steps
下料:下料方式有各種,主要有以下幾種方式
Cutting: There are various cutting methods, mainly including the following
①. 剪床:是利用剪床剪切條料簡單料件,它主要是為模具落料成形準(zhǔn)備加工,成本低,精度低于0.2,但只能加工無孔無切角的條料或塊料。
①. Scissor bed: It is a machine that uses a shearing machine to cut simple pieces of material. It is mainly used for preparing and processing the mold for material cutting and forming, with low cost and accuracy below 0.2. However, it can only process strip or block materials without holes or cutting corners.
②. 沖床:是利用沖床分一步或多步在板材上將零件展開后的平板件沖裁成形各種形狀料件,其優(yōu)點(diǎn)是耗費(fèi)工時(shí)短,效率高,精度高,成本低,適用大批量生產(chǎn),但要設(shè)計(jì)模具。
②. Punching machine: It is a type of machine that uses a punching machine to unfold parts in one or more steps on a sheet metal to form various shaped parts. Its advantages include short working hours, high efficiency, high accuracy, low cost, and suitability for mass production, but mold design is required.
③. NC數(shù)控下料,NC下料時(shí)要編寫數(shù)控加工程式,利用編程軟件,將繪制的展開圖編寫成NC數(shù)拉加工機(jī)床可識別的程式,讓其根據(jù)這些程式一步一刀在平板上沖裁各構(gòu)形狀平板件,但其結(jié)構(gòu) 受刀具結(jié)構(gòu)所,成本低,精度于0.15。
③. NC numerical control cutting, when NC cutting, the first step is to write a numerical control machining program. Using programming software, the unfolded diagram is written into a program that can be recognized by the NC numerical drawing machine tool. Based on these programs, each structure of the flat part is punched step by step on the flat plate. However, its structure is affected by the tool structure, and the cost is low, with an accuracy of 0.15.
④. 鐳射下料,是利用激光切割方式,在大平板上將其平板的結(jié)構(gòu)形狀切割出來,同NC下料一樣需編寫鐳射程式,它可下各種復(fù)雜形狀的平板件,成本高,精度于0.1。
④. Laser cutting is the use of laser cutting methods to cut the structural shape of a large flat plate. Similar to NC cutting, laser programs need to be written. It can cut various complex shaped flat pieces with high cost and accuracy of 0.1.
⑤. 鋸床:主要用下鋁型材、方管、圖管、圓棒料之類,成本低,精度低。
⑤. Sawing machine: mainly used for aluminum profiles, square tubes, drawing tubes, round bar materials, etc., with low cost and low accuracy.
鈑金加工機(jī)箱機(jī)柜是要注意:1、機(jī)箱機(jī)柜表面的涂層一定要均勻,無流掛、露底現(xiàn)象。2、標(biāo)識要齊全、清晰,并且耐久可靠,標(biāo)注序號不可缺失。3、機(jī)箱機(jī)柜的每個(gè)面板都要平整,沒有扭曲、變形的現(xiàn)象,柜門上的開孔要均勻、整齊。4、尺寸要符合要求,誤差不可過大。 機(jī)箱機(jī)柜品質(zhì)差異所存在的差異因素,機(jī)箱機(jī)柜由于廠家的工藝不同,材質(zhì)選用不同,在加上市場的需求不同,其品質(zhì)也是千差萬別,因?yàn)椴煌瑢哟蔚男枨?,機(jī)箱機(jī)柜也體現(xiàn)出了不同的類型,但是無論差多少,都是有原因的。鈑金加工機(jī)箱機(jī)柜的品質(zhì)不同,那個(gè)層次的產(chǎn)品都存在市場中,通常技術(shù)人員在選料時(shí),并不一定是看中,它只是其中的一部分原因,非全部,對于技術(shù)人員而言,他們更看重的是材料本身是否達(dá)標(biāo),對于機(jī)箱機(jī)柜的制作,一般是選用鋼制材料,這種材質(zhì)因?yàn)樘厥獾脑蛞灿锌赡苌P,在選購物料多時(shí),也許并不能一個(gè)個(gè)檢查過來,可能在這些生產(chǎn)材料當(dāng)中夾雜著一些有瑕疵的原料。
Attention should be paid to sheet metal processing of chassis and cabinets: 1. The coating on the surface of the chassis and cabinets must be uniform, without any sagging or exposed bottom. 2. The identification should be complete, clear, durable and reliable, and the serial number should not be missing. 3. Each panel of the chassis cabinet should be flat, without any distortion or deformation, and the openings on the cabinet door should be even and neat. 4. The size should meet the requirements and the error should not be too large. The differences in the quality of chassis and cabinets are due to the different manufacturing processes and material choices of manufacturers, as well as the varying market demands. As a result, the quality of chassis and cabinets varies greatly. Different levels of demand reflect different types of chassis and cabinets, but no matter how much difference, there is a reason for it. The quality of sheet metal processing chassis and cabinets varies, and products at that level exist in the market. Usually, technicians do not necessarily value the price when selecting materials. It is only a part of the reason, not the whole. For technicians, they value more whether the materials themselves meet the standards. For the production of chassis and cabinets, steel materials are generally used, which may rust due to special reasons. When selecting a large number of materials, it may not be possible to inspect them one by one, and there may be some defective raw materials mixed in these production materials.
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